Basic
$445 – $1,334 each
28-gauge galvanized sheet metal plenum sized to the return opening, screwed to the unit, joints sealed with foil tape

Supply and install one return-air plenum box (sheet metal, sealed to the furnace/air handler); return-duct changes, filter racks and access repairs extra.
Return Air Plenum in Washington, District of Columbia typically costs $523 to $1,570 each as of 2026. Prices reflect local labor and material rates. Use our calculator below for a detailed, ZIP-code-adjusted estimate.
Prices in Washington are 5.0% higher than the national average for return air plenum.
National average: $500 – $1,500 each
$445 – $1,334 each
28-gauge galvanized sheet metal plenum sized to the return opening, screwed to the unit, joints sealed with foil tape
$523 – $1,570 each
26-gauge galvanized plenum, seams and unit connection sealed with duct mastic, fastened and supported
$654 – $1,962 each
24-gauge galvanized plenum with acoustic liner, mastic-sealed seams, flexible canvas connector to cut vibration
| Component | Category | Price Range | Unit |
|---|---|---|---|
| Materials | material | $236 – $709 | each |
| Labor | labor | $182 – $546 | each |
| Supplies & Other | supplies | $63 – $189 | each |
| Equipment & Disposal | equipment | $42 – $126 | each |
BuildX Pro researches and reviews the national price range for Return Air Plenum, then adjusts it to your ZIP code for local labor and material costs using the public data below. Last checked Nov 2026.
Connect with local return air plenum contractors in Washington for personalized quotes based on your specific project.